(Image/Jim Smart)

Ford’s legacy of powerful big block V8s dates back to 1958 with the skirted Ford FE Series 332/352ci engines that ultimately grew to 427 cubic inches by 1963 and 428 cubic inches by 1966. These engines were right for the time. The FE went on to win Le Mans, putting Ford in the world’s spotlight with new respect from around the globe.

Enter the Ford 385 Series Engine

By the mid-1960s, Ford product planners and engineers saw the need for new big block engines. They needed to be lighter with a less complicated manufacturing process. Ford took the small block Ford engine blueprint and grew it to big block proportions. The result was the 385 Series family displacing 429 and 460 cubic inches.

Ford took the poly-valve angle design and generous port sizes of the big block Chevy cylinder head and married them to its own traditional approaches to engine design. That made the 429/460 Ford a powerhouse.

Two years into production, Ford introduced the 429 Cobra Jet and Super Cobra Jet and stuffed them in Mustangs, Torinos, Cyclones, and Cougars. It was a natural marriage between a powerful big block and lightweight cars.   

The Super Cobra Jet had 11.5:1 compression and was underrated at 375 horsepower and 450 lbs.-ft. of torque. You also got forged pistons, a mechanical camshaft, and adjustable rocker arms. The Super Cobra Jet had a 750 CFM Holley 4150 carburetor on a square-bore iron intake manifold.

Building a Ford 429

We’re at JGM Performance Engineering in Valencia, California for a look at a rare, box-stock 429 Super Cobra Jet build with all the right parts. The Super Cobra Jet has an aggressive cam profile and a choppy idle with the sweet melody of 16 solid tappets thrashing out a beat. On the dyno, our SCJ exceeded factory power numbers thanks to a port job and induction system improvements.

Let’s get started.

We’re working with a four-bolt main “CJ” block. These blocks, as well as four-bolt main Police Interceptor blocks, are virtually impossible to find—and expensive when you can find one. You may perform your own four-bolt main conversion with help from a qualified machine shop and a Milodon kit. (Image/Jim Smart)
JGM’s formula for power is simple. Speed Pro forged aluminum pistons and ARP bolts in reconditioned and strengthened rods. These rods can withstand upwards of 500 to 600 horsepower. If you’re going beyond 500, seriously consider aftermarket I or H-beam rods. (Image/Jim Smart)
There’s endless debate over how to install piston rings. Some roll them on carefully. Others use an expander. The main concern is not to distort the rings. They must retain their normal shape. Once you have distorted the rings, they will not seal. (Image/Jim Smart)
Pistons and rings deserve a generous coating of SAE 30 engine oil or engine assembly lube engineered specifically for pistons, rings, and cylinder walls. Soak the piston and rings with lube as an assembly and slip them into the bore with caution making sure you don’t tag the rod journals below. Bolt caps will protect the rod journals. (Image/Jim Smart)
Rod bolts are lubricated and torqued to 40 to 45 ft.-lbs. Check connecting rod side clearances and crankshaft endplay. (Image/Jim Smart)
We’re building a 429 Super Cobra Jet with a 3.590 inch stroke. Did you know you can stroke the 429 to 460ci (3.850 inch stroke), a hidden stealthy modification with a 460 crank that will deliver abundant torque without a lot of expense. Summit Racing also stocks a variety of stroker kits that will get you closer to 500ci. (Image/Jim Smart)
This is a factory 429 Cobra Jet block with four-bolt mains, which are becoming increasingly harder to find. But there’s a cool four-bolt main conversion kit from Milodon, which can be installed by a qualified machine shop. Always ARP stud your main caps in any case to improve durability. (Image/Jim Smart)
Not enough of us do this before degreeing a cam. Find true top-dead-center using a dial indicator before you do anything else. Get the piston to static top-dead-center, then, slowly roll the crank until piston movement is indicated via the dial indicator. Slowly roll the crank both ways watching the dial indicator. Find dead center of the piston movement and you’ve found true top-dead-center. (Image/Jim Smart)
We’re running a dual roller chain for precision timing and reduced internal friction. Note the two-piece fuel pump eccentric for reduced internal friction and wear. (Image/Jim Smart)
Even if you’re reinstalling a cam, it should be degreed to confirm valve timing events as they would compare with the cam card. Even if you don’t have a cam card, this is information critical to performance and durability. (Image/Jim Smart)
The 429 Cobra Jet heads offer generous flow thanks to huge drive-through intake ports. These ports have been cleaned up and port-matched for improved flow. (Image/Jim Smart)
The 429’s poly-angle valves are what make this cylinder head rock. They allow for better flow going in and coming out for better scavenging. The Super Cobra Jet with its mechanical tappets and an aggressive cam profile calls for adjustable screw-in studs and guide plates. Standard 429/460 engines have bolt/fulcrum stamped steel rocker arms and a fixed “no adjust” configuration. (Image/Jim Smart)
The 385 Series’ 74 – 76cc kidney bean chambers offer excellent quench, which is important to efficiency and power. Be careful about cylinder head selection and look at casting numbers and date codes. Chambers became larger as time went on to get compression down. This is the D0OE-R Cobra Jet head casting with 74 – 76cc chambers and 2.190/1.730 inch intake/exhaust valves. The Police Interceptor casting to come later is similar with larger chambers, which loses compression. (Image/Jim Smart)
These huge Cobra Jet intake ports have been ported and massaged to improve flow. They do their best work at high rpm. However, because we’re dealing with a lot of displacement (and stroke) at 429 or 460ci, we’re still getting the torque at low to mid-range rpm. Remember, this is basically a stock 429 Super Cobra Jet, which was factory rated at 375 horsepower and 450 lbs.-ft. of torque. We’re reaching for better. (Image/Jim Smart)
JGM studded the intake manifold for spot-on installation. These studs allow the manifold to seat perfectly. Note the modest amount of Permatex’s The Right Stuff around the cooling passage. You don’t need much. (Image/Jim Smart)
Exhaust ports were cleaned up to improve scavenging. Ford has never been strong on port sizing—either too small or too large. These exhaust ports needed help. (Image/Jim Smart)
The 429 Super Cobra Jet was fitted with a flat tappet mechanical cam from the factory, which calls for valve lash adjustment. Valve lash for the Super Cobra Jet is 0.024/0.026-inch intake/exhaust with valves seated and camlobes on the base circle. If lash seems excessive (noisy), tighten it up a bit to 0.020/0.022 inch. (Image/Jim Smart)
When you’re running a dual-roller timing set, do not install the factory oil slinger on the crank, which can get into the chain and do a lot of damage. There’s always a debate on this one, which is more critical with small block Fords. Best advice is not to use it. (Image/Jim Smart)
Use only brass or stainless steel block plugs with a thin film of The Right Stuff around the perimeter. Some builders use JB Weld for added security. Do not use steel freeze plugs, which will corrode. (Image/Jim Smart)
Because the 429/460 has a generous oiling system, all you really need is a high-volume Melling oil pump and a fresh pickup. Always good to inspect the pump and measure clearances before installation. Check the relief valve’s spring pressure and freedom of movement. Never install an oil pump right out of the box. (Image/Jim Smart)
We like the Cobra Jet’s baffled oil pan, which keeps oil where it belongs at high rpm. Summit Racing stocks a variety of high-performance oil pans for drag racing and road racing. Choice depends upon how you intend to use the engine most of the time. (Image/Jim Smart)
This crank spacer is common from 1968-78. From 1979 on up, a slide-on counterweight is positioned here for externally balanced 429/460 engines. (Image/Jim Smart)
This is the D0OE-9425-C iron intake for square-flange carburetors. Most 429/460 engines were fitted with the spread-bore Rochester Quadrajet. (Image/Jim Smart)
This is the more common spread-bore intake manifold for the 429/460. This particular intake manifold is a factory experimental casting (#XE-152211) found in John Vermeersch’s Total Performance shop outside of Detroit. Most 429/460 engines in the 1970s were fitted with the Rochester Quadrajet carburetor. (Image/Jim Smart)
On top is a Holley HP Series 750 cfm four-throat, which was optimal for our 429 SCJ. The Holley HP gave us the expected horsepower and torque we were looking for. Horsepower came in at 467.2 hp at 5,700 rpm, with peak torque—480.7 hp rolling in at 4,400 rpm making this a terrific street/strip engine. (Image/Jim Smart)
JGM opted for a Pertronix billet distributor, #D132710, for this street/strip application along with Pertronix ignition wires and coil for optimum results. The beauty of the Pertronix ignition is its simplicity and ease of installation. Durability with these Pertronix system along with improved energy makes them a slam dunk. (Image/Jim Smart)
Our completed 429 SCJ is quite stealthy with its hotter cam, Crane rocker arms, Pertronix ignition, and Holley HP carburetion. There’s so much you can do here. Opt for the stroke of a 460 for an easy increase in displacement and get all kinds of power your 429 doesn’t have. Stroke equals torque and lots of it. What’s more, no one will know it’s in there but you. (Image/Jim Smart)
Comp Cams Multi-Viscosity Break-in Oil with ZDDP zinc additive is what you should use for your engine break-in. It is the zinc additive that protects a flat tappet cam best along with other critical parts trying to seat properly. Zinc aids the work hardening of the cam lobes during the break-in process. Fire the engine and immediately get it to 2,500 rpm for good oil splash and leave it running at that speed for 30 minutes. Although dyno time is not cheap, it is necessary for proper break-in. (Image/Jim Smart)

Ford 429/460 Engine Block Identification

Displacement
(cubic inches)
YearsFord Part/Casting Number (6010)Bore SizeNotes
429/4601968-70C8VE-F4.360"
429/4601969-70C9VE-B4.360"
429
Cobra Jet
Super Cobra Jet
Police Interceptor
1970-71D0OE-B4.360"4-Bolt Mains
429/4601971+D1VE4.360"
429/4601971+D1ZE-AZ4.360"
429/4601975+D5TE4.360"Truck Block
429/4601975+D6TE4.360"Truck Block

Ford 429/460 Cylinder Head Identification

Displacement
(cubic inches)
YearsCasting Number Chamber Size Valve Size Port Size
429/4601968-71C8VE-A76cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
429/4601968-71C8VE-E76cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
429/4601969-71C9VE-A76cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
429/4601970-71D0VE-A76cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
429/4601970-71D0VE-C76cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
429/460
Cobra Jet
1970-71
Only
D0OE-R76cc2.19" Int.
1.73" Exh.
2.51" x 2.11" Int.
2.25" x 1.30" Exh.
429/4601972D1VE-A76cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
429/4601972-74D2VE-AA91.5cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
429
Police Interceptor
1972-74D2OE-AA88cc2.19" Int.
1.73" Exh.
2.20" x 1.93" Int.
2.06" x 1.31" Exh.
429
Police Interceptor
1972-74D2OE-AB91.5cc2.19" Int.
1.73" Exh.
2.20" x 1.93" Int.
2.06" x 1.31" Exh.
429/4601973D3AE-A2A91.5cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
460
Police Interceptor
1973-74D3AE-FA91.5cc2.19" Int.
1.73" Exh.
2.20" x 1.93" Int.
2.06" x 1.31" Exh.
429/4601973-74D3VE-AA91.5cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
460
Police Interceptor
1974-78D4VE96.2cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
4601974-78D4VE-BA96.2cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
4601974-78D4VE-B2A96.2cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
4601975-78D5VE-A96.2cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
429/4601979-85D9TE-FA96.2cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
429/4601979-85D9TE-HA96.2cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
429/4601985-87E5TE-HA96-97cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
429/4601985-87E5TE-TA96-97cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
429/4601986-91E6TE-DA96-97cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
429/4601986-91E6TE-EA96-97cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
429/4601986-95E7TE-BD96-97cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
429/4601988-96E8TE-JA96-97cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.
429/4601988-96F3TE-JA96-97cc2.09" Int.
1.65" Exh.
2.18" x 1.87" Int.
1.99" x 1.30" Exh.

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Author: Jim Smart

Jim Smart is a veteran automotive journalist, technical editor, and historian with hundreds of how-to and feature articles to his credit. Jim's also an enthusiast, and has owned and restored many classic vehicles, including an impressive mix of vintage Ford Mustangs.